Ultrasonic Soldering Technology by MBR ELECTRONICS GmbH

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USS-1908 Ultrasonic Soldering System

Product Information

The USS-1908 is a high-performance ultrasonic soldering controller. The control electronics are designed to handle both, 15 W as well as 30 W ultrasonic power. The USS-1908 has an integrated data interface und therefore can be operated from different hosts like PC, robot system or manually.

"1908-000 ultrasonic soldering plug-In Module in 19" rack housing" 1908-001 ultrasonic soldering system in desk body
Specifications:
Frequency range (depending of the soldering tool) 30 kHz to 70 kHz
Ultrasonic soldering tip power (5W - 15W / 60kHz)     (9W - 30W / 40kHz) 
Temperature range - soldering tip 150°C - 480°C
Heater soldering tool Mains Input of power supply
Feature Plug for hand tools and robot soldering heads  15W / 30W
Power Supply 115 V - 240 V AC, 48 - 65 Hz
Design 1908-000 19" rack housing (3HE/42TE)
Design 1908-001 Desk station

The USS-1908 is available as 19" rack housing or as desk station. Scope of delivery is the base-unit (electronically ultrasonic solder controller) only. Robot heads and / or hand tools can be selected separately according to the individual application and requirements.
 

15W / 60kHz HAND TOOLS for soldering tip diameter 1-5mm

Different applications do require different handling and different soldering tips.  The available soldering tips are interchangeable with an easy-to-handle screw-mechanism.

Standard Hand Tool 15 W
plastics moulding with soldering tip at your choice (1.0 - 4.0 mm), without cable
9200-101 USS-9200 hand tool standard
Light Version Hand Tool 15 W
plastics moulding with soldering tip at your choice (1.0 - 4.0 mm)
incl. 1.5 m cable
9200-103 USS-9200 hand tool light version
Hand Tool 15 W
with compressed air fitting for cooling of the vibration unit.
Including soldering at your choice (1.0 - 4.0 mm)
9200-106 9200-106 15W Hand Tool for USS1908 ultrasonic soldering system
Finger Trigger Attachment

for finger tip activation of ultrasonic power (instead of foot switch). This attachment fits on 9200-101 and 92000-106 hand tools only and requires a special hand tool cable.
9200-903  9200-903 Finger trigger activation attchment for USS-9210 ultrasonic soldering system Finger trigger activation of USS-9210 ultrasonic soldering system


15W / 60 kHz ROBOT HEADS for soldering tip diameter 1-5mm
Housing made from Aluminum with cooling function for the vibration-unit by van or compressed air for nonstop operation with full power.

Robot Soldering Head 15 W
For soldering tips of diameter
1.0 mm to 4.0 mm
- with fan
- with compressed air fitting
 


9200-121
9200-122
Roboter Lötkopf 15W für USS-1908 Ultraschall-Lötsystem
Robot Soldering Head SLIM 15 W
with compressed air fitting for cooling the vibration unit. For soldering tips of diameter 1.0 - 5.0 mm
9200-127 9200-127 15W robot soldering head for USS-1908 ultrasonic soldering system

Please contact us for the complete list of all available soldering hand tools / robot soldering heads.

30W / 40kHz HAND TOOLS for soldering tip diameter 6-12mm:
Inside the handgrip the ultrasonic vibration element (sonotrode) is integrated. This circumstance makes the handgrip portion look quite big and heavy. However, du to the ergonomic design, the instrument is easy to handle even for personnel with small hands.

Length total 290 mm USS-9500 Hand-Lötkolben

9500-101
Diameter 30 mm / 22 mm
Weight without cable 250 gr
Cable length 1.5 m
Standard Hand Tool with
connection for compressed air supply

for efficient cooling of the vibration unit.
9500-106 USS-9510 Ultraschl Handlötkolben mit Druckluft-Anschluss

30W / 40kHz ROBOT SOLDERING HEADS for soldering tip diameter 6-12mm:

Housing made from Aluminum with cooling function for the vibration-unit by van or compressed air for nonstop operation with full power.

Robot Soldering Head 30 W
for soldering tip diameter
6.0 mm bis 12.0 mm
fan:
compressed air:



9500-121
9500-122
Roboter Lötkopf 25W zu USS-1906 Ultraschall-Lötsystem
Robot Soldering Head 30 W SLIM
with compressed air fitting for cooling the vibration unit. For soldering tip diameter
6.0 mm bis 12.0 mm.
9500-123 9500-123 ultrasonic soldering robot head for USS-9510 ultrasonic system

Please contact us for the complete list of all available soldering hand tools / robot soldering heads.

Air Supply Controller ASC-9000

This device allots the air supply (recommended in combination with the soldering hand tools 9200-107 or robot head 9200-127 in case there is no infrastructure available). This devise includes pressure reducer from shop air to 2 bar. Electrical air valve to switch the air on and off. In front face adjustable air-flow meter 1 - 5 ltr/min. to supply defined air stream to soldering head. An external air-pump can be connected as an option. 
1900-9000 ASC-9000 Air Supply Controller by MBR ELECTRONICS Switzerland ASC-9000 Air Supply Controller by MBR ELECTRONICS Switzerland
Spring Loaded Support
 
with Z-guidance, suitable for both,15W and 30W soldering heads, for mounting into an automatic Z-axis.
1900-410 Support mit Z-Führung

SOLDERING TIPS:
Different applications do require different soldering tips. For the 15W Hand Tool or the 15W Robot Soldering Head four different standard soldering tips are availabe. The soldering tips are interchangeable with an easy-to-handle screw-mechanism.
Soldering tip diameter 1.0 mm 9200-2010 Lötspitzen zu USS-9200 Ultrasonic Soldering System
Soldering tip diameter 2.0 mm 9200-2020
Soldering tip diameter 3.0 mm 9200-2030
Soldering tip diameter 4.0 mm 9200-2040
Special tip / customised 9200-2xxS

For the 30W Hand Tool or the 30W Robot Soldering Head, three standard soldering tips are available. The ceramic heat element is integrated in the soldering tip.
Soldering tip diameter 6.0 mm 9500-206 Soldering tip for 30W soldering head
Soldering tip diameter 8.0 mm 9500-208
SSoldering tip diameter 10.0 mm 9500-210
   
Special tip / customised 9500-2xxS

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